Effervescent Tablet Press
Use Case: R&D, lab trials, small-batch production, custom shapes
Capacity: 60–120 tablets/min (3,600–7,200 tablets/hour)
Key Design: Single-station compression; manual/semi-automatic feeding
Price: $1,500–$5,000 USD
Pros: Low cost, compact, easy to operate, quick mold changes
Cons: Low output, not ideal for large-scale production
Use Case: Medium-to-large industrial production (pharma, food, cleaning)
Capacity: 30,000–160,000+ tablets/hour (depends on punch stations)
Key Design: Multi-station turret with pre-compression + main compression (double-press) to prevent capping/lamination
Price: $10,000–$80,000+ USD
Small rotary (17–25 stations): $10,000–$25,000 USD
Medium rotary (30–41 stations): $25,000–$50,000 USD
High-speed rotary (50+ stations): $50,000–$80,000+ USD
Pros: High efficiency, consistent quality, GMP-compliant, scalable
Cons: Higher upfront cost, requires regular maintenance
Use Case: High-pressure formulations, large/heavy tablets, dense materials
Capacity: 1,000–10,000 tablets/hour
Key Design: Hydraulic system for adjustable, high compression force (up to 200+ kN)
Price: $8,000–$30,000 USD
Pros: Extreme pressure control, uniform density, minimal tablet defects
Cons: Slower speed, higher energy consumption
Fully enclosed stainless steel (304/316L) housing to isolate from humidity
Negative pressure dust extraction to prevent cross-contamination and material loss
Sealed feeding systems to protect effervescent ingredients (e.g., citric acid, sodium bicarbonate)
PLC touchscreen for setting compression force, speed, fill depth, and tablet weight
Automatic weight checking & rejection of defective tablets
Variable frequency drive (VFD) for smooth speed adjustment
Specialized punch/die sets with polished surfaces to reduce sticking
Supports standard sizes (Ø 8–25 mm) and custom shapes (round, oval, square, ring)
Quick-change tooling for fast product switching
GMP, CE, ISO certification for pharmaceutical/food production
Crevice-free, easy-to-clean design; product-contact parts in 316L stainless steel
Safety features: overload protection, emergency stop, safety interlocks
Pharmaceuticals: Vitamin C, antacids, electrolyte, pain-relief effervescent tablets
Food & Supplements: Mineral, probiotic, energy, herbal effervescent tablets
Cleaning & Industrial: Dishwasher, toilet, water-treatment, pool effervescent tablets
Veterinary: Animal health effervescent powders/tablets
Formulation Sensitivity: Prioritize double-compression, anti-moisture, and anti-stick designs for effervescent mixes.
Production Scale: Match capacity to daily output (single-punch for R&D, rotary for mass production).
Regulatory Compliance: Ensure GMP/CE for pharma/food; 316L stainless steel for product contact.
Tooling Flexibility: Choose machines with interchangeable molds for multiple tablet sizes/shapes.
After-Sales Support: Prefer suppliers with local service, spare parts, and training to minimize downtime.
| Machine Type | Capacity (tablets/hour) | Price Range | Best For |
|---|---|---|---|
| Single-Punch | 3,600–7,200 | $1,500–$5,000 | R&D, small batches, labs |
| Small Rotary (17–25 stations) | 30,000–60,000 | $10,000–$25,000 | Small-to-medium factories |
| Medium Rotary (30–41 stations) | 60,000–120,000 | $25,000–$50,000 | Medium-scale pharma/food |
| High-Speed Rotary (50+ stations) | 120,000–160,000+ | $50,000–$80,000+ | Large industrial production |
| Hydraulic | 1,000–10,000 | $8,000–$30,000 | High-pressure, large tablets |
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