NJP-7800 High Speed Automatic Hard Capsule Filling Machine

Description

NJP-7800 is a flagship, high-efficiency, and high-precision fully automatic hard capsule filling solution designed to meet the rigorous demands of high-volume manufacturing. By integrating ultra-high-speed production capabilities (up to 450,000 pcs/h) with intelligent automated controls, the NJP-7800 seamlessly handles powders, granules, and pellets with unmatched dosing accuracy.

Built with heavy-duty industrial reliability in mind, the machine features a highly standardized, modular layout ensuring 99%+ part interchangeability and rapid, foolproof mold changeovers across sizes #000 to #5 and Supro A-E. Its smart LCD interface, combined with a real-time capsule rejection system, guarantees zero-waste efficiency and consistently high batch qualification rates. The NJP-7800 is the ultimate investment for future-ready factories looking to reduce labor dependency, streamline daily maintenance, and achieve rapid ROI through non-stop, reliable performance.

Product Video

NJP-7800 Series Closed Full-Automatic Capsule Filling Machine

Specifications

ITEM	NJP-7800
Weight	3800kg
Overall Size	1700×1220×2150mm
Motor power	13.5kw
Power	3-phase 4-wire, AC 380V, 50 Hz
Max. Output	450000 caps/h
Capsule Sizes	Size 00#~5# & safety capsules A~E
Capsule Feeding Rate	≥99.5％
Noise	≤75dBA
Fill Tolerance	≤±3% for fill weight above 300 mg (for 40–80 mesh granulated particles after granulation & sizing)
Compressed Air	0.09m3/min 0.3Mpa
Water Supply	Water ring vacuum pump with built-in water tank circulation, external water supply connectable
Vacuum Level	-0.02～-0.06 MPa
Water Flow	250L/h
Inlet Pipe ID	20mm
Drain Pipe ID	27mm
Workshop Height	21℃±3℃
Relative Humidity	≥2.6 m for manual feeding; ≥2.8 m for vacuum feeding
Relative Humidity	40～55％
Exhaust Flow	300m3/h
Special Functions	Pellet filling attachment, powder collector
Control System	PLC control with stepless variable frequency speed regulation
Material	304 & 316L stainless steel for all components in direct contact with capsules and medicines

FAQ - Have any questions?

How stable is the NJP-7800 during long-term high-speed production?

The NJP-7800 adopts an upgraded integral cast turntable and precision cam transmission structure. The rated speed is 7800 capsules per minute, and it can maintain continuous 24-hour stable operation. There is no jitter, capsule jumping or filling deviation drift during long-time mass production, with extremely low efficiency attenuation, fully adapting to industrial continuous production.

What is the core advantage of its fully closed structure compared with open-type machines?

Different from open filling equipment, the fully closed fully-enclosed cabin isolates the filling core area from the external environment. It completely eliminates powder flying and material leakage, reduces raw material waste, prevents cross-contamination between batches, and keeps the workshop dust concentration stable, which is essential for high-standard pharmaceutical and health food clean production.

Can this machine handle fine, light and easy-to-fly pharmaceutical powders?

Yes. The machine is optimized for special lightweight and fine powders. Equipped with a negative-pressure dust collection system and quantitative anti-bridging dosing device, it solves common problems such as powder floating, uneven feeding and insufficient filling, ensuring uniform filling weight for ultra-fine powder materials.

What is the power consumption and working noise of the equipment?

The total power of the NJP-7800 is low energy consumption. The overall operating noise is controlled below 75dB during high-speed operation. The optimized transmission and fully closed cabin structure effectively reduce mechanical noise, meeting the noise environmental protection standards of pharmaceutical workshops and improving the working comfort of operators.

Is professional operation experience required to run this machine?

No. The machine adopts intelligent PLC full-automatic control with a 10-inch touch screen. The whole process of capsule feeding, filling, locking, detecting and discharging is automatic. It supports one-key start/stop and parameter recipe storage. Ordinary workers can master standard operation after simple training, greatly reducing labor dependence.

What is the failure rate of the NJP-7800 machine in daily production?

This model is an upgraded mature industrial version with optimized vulnerable parts and simplified transmission structure. The long-term stable failure rate is less than 0.5%. It is equipped with real-time fault self-diagnosis and code alarm functions. The system can automatically stop and remind when abnormal capsule jamming, material shortage or parameter deviation occurs, avoiding equipment damage and defective products.

Does the equipment fully meet pharmaceutical GMP production requirements?

Absolutely. All material contact parts are made of medical 316L stainless steel, with no sanitary dead corners, no residue and easy disinfection. The fully closed structure meets clean-class production standards. The whole machine has passed CE, ISO9001 and GMP standard verification, and can pass regular factory audits and third-party quality inspections of pharmaceutical enterprises.

How long does it take to switch between different capsule sizes and batches?

The machine supports tool-free quick mold replacement. Switching between conventional capsule sizes (00#-5#) only takes 15–20 minutes. The detachable modular material feeding and filling structure supports rapid disassembly, cleaning and replacement, realizing fast batch switching and greatly improving the production flexibility of multi-variety orders.

What safety protection devices are equipped on the machine?

It is equipped with comprehensive safety protection mechanisms, including emergency stop button, overload protection, door opening power-off protection, capsule jamming automatic stop protection and no-capsule no-filling protection. All safety designs comply with international mechanical safety standards, effectively protecting equipment and operator safety during operation and maintenance.

Can the machine be upgraded with additional functional modules?

Yes, multiple optional upgrade modules are supported, including online weight checking & rejection system, automatic dust removal system, pellet/powder dual filling system, explosion-proof configuration, automatic capsule polishing and counting system. We can configure exclusive functions according to customer product formulas, production processes and workshop certification requirements.

NJP-7800 Series Closed Full-Automatic Capsule Filling Machine