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Auxiliary Machine

Tablet Deduster & Metal Detector Combo

Enhance your pharmaceutical manufacturing process with our versatile Auxiliary Machine, providing essential support and efficiency for a seamless production workflow.

Tablet Deduster & Metal Detector Combo

Fits tablets 3-25mm, any shape. 

Modular for easy installation & maintenance.

HMI controls the sieve & metal detector, streamlining operation. 

316L stainless steel on pharma contacts, cGMP compliant.

Enhancing Pharmaceutical Quality Control with Tablet Dedusters and Metal Detectors

In the pharmaceutical industry, maintaining the highest standards of quality control is essential to ensure the safety and efficacy of medications. Tablet dedusters and metal detectors play crucial roles in the production process, helping pharmaceutical manufacturers uphold stringent quality standards and regulatory compliance.


Tablet Deduster: Ensuring Tablet Cleanliness

A tablet deduster is a specialized piece of equipment used in pharmaceutical manufacturing to remove dust, debris, and excess particles from tablets. By passing tablets through a deduster, manufacturers can ensure the cleanliness and integrity of the final product before packaging. This process helps prevent contamination and ensures that tablets meet quality standards for appearance and safety.


Metal Detector: Safeguarding Against Contamination

Metal detectors are vital tools in pharmaceutical production facilities to detect and remove metal contaminants from tablets and capsules. These detectors use advanced technology to identify any metal particles present in the product stream, preventing contamination that could compromise product quality or pose risks to consumers. By integrating metal detectors into the production line, manufacturers can maintain product safety and integrity.


Benefits of Tablet Dedusters and Metal Detectors

Quality Assurance: Tablet dedusters and metal detectors help maintain product quality by removing impurities and contaminants from pharmaceutical products.

Compliance: By utilizing these devices, manufacturers can adhere to regulatory requirements and industry standards for product safety and quality control.

Efficiency: Tablet dedusters and metal detectors streamline the production process by automating quality control checks, reducing the risk of defective products reaching the market.


Description

Tablet Deduster

DD10 Tablet Deduster

  • Low noise level (<70 dB)

  • Suited for tablets with diameters of 3mm-25mm

  • Easy height adjustment; 360° rotating tablet inlet for universal press compatibility

  • Continuous upward tablet conveyance

  • Ensures single-tablet rotation

  • Stable and adjustable speed & vibration frequency (dual sensors)

  • Patented counterweight drive technology eliminates external vibration

  • Sleek, compact design for easy cleaning; tool-less assembly & disassembly


The DD10 Upward Rotation Tablet Sieving Machine combines dust removal and tablet elevation functions. Its feeding port rotates 360° to align with tablet presses seamlessly. It is particularly well-suited for large-scale production of high-diameter tablets and efficient tablet dedusting.


Metal Detector

GX-30 Metal Detector

  • Fail-safe mechanisms

  • Automatic product tracking with prompts for verification

  • 3-level user access permissions

  • Batch recording and reporting

  • Electronic signature for test samples to prevent forgery

  • Power-loss retention of parameters and data

  • Rejection confirmation

  • User-friendly operation and effortless maintenance


The Metal Detector GX-30 is designed to detect metal contaminants (iron and non-iron) as well as non-magnetic stainless steel in pharmaceutical production processes.

Detection Precision: 0.3mm for iron and non-ferrous metals, 0.5mm for stainless steel. Compliant with 21 CFR Part 11 regulations.


Tablet Deduster & Metal Detector Combo is a versatile unit designed for tablets of various shapes within the diameter range of 3mm to 25mm. It employs a modular design for straightforward installation and maintenance, enhancing operational efficiency.


Featuring an intuitive HMI interface for controlling both the metal detector and sieve machine, it ensures ease of operation. Committed to pharmaceutical-grade hygiene, all drug-contact components are fabricated from 316L stainless steel, fully compliant with cGMP standards.


This all-in-one Combo offers a trio of functionalities: tablet dedusting, elevation, and precise metal detection. With detection accuracy down to 0.3mm for iron and non-ferrous metals, and 0.5mm for stainless steel, it provides unwavering quality control. The sieve machine's feeder inlet boasts a 360-degree rotatable design, seamlessly integrating with tablet presses for streamlined processing.


Finished Product Display

Specifications


ModelDD10GX-30
Applicable Tablet Dimensions3-25mm3-25mm
Maximum Capacity60万片/小时60万片/小时
Equipment Dimensions600mm(L)×580mm(W)×1250mm(H)830mm(L)×830mm(W)×1630mm(H)
Feed Inlet Height710-1040mm900-1280mm
Discharge Outlet Height830-1160mm575-955mm
Track Length6.5m0-90°
Power Supply220V/50HzIron: 0.3mm, Non-Ferrous Metals: 0.3mm, Stainless Steel: 0.5mm
Vacuum Requirement100-250m³/h,10-20mbar220V/50Hz
Weight90kg82kg



FAQ - Have any questions?

What size range of tablets can the Tablet Deduster & Metal Detector Combo handle?

The Combo is designed to efficiently process tablets of various shapes within the diameter range of 3mm to 25mm.

How does the machine improve product quality and safety?

It integrates advanced metal detection with precision down to 0.3mm for iron and non-ferrous metals, and 0.5mm for stainless steel, significantly reducing the risk of metal contaminants reaching consumers.

Is the equipment compliant with industry standards like cGMP?

Yes, the Tablet Deduster & Metal Detector Combo is constructed with pharmaceutical-grade 316L stainless steel and adheres to cGMP guidelines, ensuring compliance in pharmaceutical production environments.

Can the machine be easily integrated into our existing production line?

Absolutely. With its modular design and 360° rotating feed inlet, the Combo is designed for seamless integration with most tablet presses, facilitating quick setup and efficient workflow.

How does the HMI control system enhance operation?

The Human-Machine Interface (HMI) control system simplifies operation by allowing users to manage both the metal detector and sieve functions from a single, intuitive touch screen, increasing efficiency and reducing training time.

What is the maximum production capacity of the Combo?

The maximum capacity varies depending on tablet size and production settings. Please consult our technical specifications or contact us for detailed capacity information tailored to your specific needs.

How does the machine reduce maintenance downtime?

Thanks to its modular design, maintenance tasks can be performed swiftly and efficiently, minimizing downtime. Additionally, the robust build quality ensures long service life with reduced need for repairs.

Does the machine have any features to assist with record keeping and traceability?

Yes, it supports batch recording and reporting, along with electronic signature functionality for test samples, ensuring full traceability and compliance with regulations like 21 CFR Part 11.

What power supply is required for the operation of the Combo?

The specific power supply requirements depend on the model and configuration. Detailed electrical specifications will be provided in the equipment manual or upon request.

What is the expected lifespan of the equipment?

The lifespan of the Tablet Deduster & Metal Detector Combo largely depends on usage patterns and maintenance practices. However, with proper care and routine maintenance, it is designed to provide years of reliable service, backed by our commitment to quality and support.

Investment Return Analysis: Tablet Deduster & Metal Detector Combo

Introduction:

The Tablet Deduster & Metal Detector Combo is a state-of-the-art equipment designed to streamline tablet manufacturing processes by integrating essential functions such as dedusting, elevating, and metal detection into one efficient system. This analysis aims to highlight the potential return on investment (ROI) from incorporating this technology into your pharmaceutical production line, focusing on its impact on productivity, quality control, compliance, and long-term sustainability.

 

Increased Productivity and Efficiency: By combining three critical processes into one unit, the Combo significantly reduces manual intervention, changeover times, and potential bottlenecks. This leads to higher throughput rates and lower labor costs. For instance, a reduction in downtime and faster processing can increase production capacity by up to 20%, translating into a tangible boost in revenue over time.

 

Enhanced Quality Control & Reduced Recalls: The high-precision metal detection capabilities (detecting iron at 0.3mm, non-ferrous at 0.3mm, and stainless steel at 0.5mm) minimize the risk of metal contamination, a leading cause of product recalls in the pharmaceutical industry. By preventing contaminated batches, the Combo protects brand reputation and avoids costly recall procedures, directly impacting the bottom line positively.

 

Compliance & Market Access: Compliance with cGMP standards and 21 CFR Part 11 ensures global market acceptability for your products. This not only opens new markets but also solidifies existing customer trust, contributing to a steady revenue stream. The electronic signature feature for test samples further bolsters traceability and authenticity, aligning with the industry's digital transformation trend.

 

Ease of Maintenance & Longevity: The modular design and ease of maintenance translate into reduced maintenance costs and longer equipment lifespan. Downtime due to repairs is minimized, and the overall lifecycle cost of the equipment is lowered, ensuring a more profitable investment over its entire use period.

 

Scalability & Flexibility: As production needs evolve, the Combo’s ability to handle tablets of various sizes (3mm to 25mm) and its compatibility with different tablet presses through its 360° rotating feed inlet ensures future adaptability. This scalability protects your initial investment, ensuring the Combo remains a valuable asset even as production volumes or product specifications change.

 

Conclusion:

Investing in the Tablet Deduster & Metal Detector Combo is a strategic decision that promises significant returns through enhanced productivity, improved quality control, regulatory compliance, and long-term operational efficiency. While the initial investment might require careful financial planning, the benefits in terms of increased revenue, cost savings, and market competitiveness position it as a high-yield investment with a compelling ROI. As the pharmaceutical industry continues to prioritize quality and efficiency, adopting such advanced technologies becomes imperative for businesses aiming to stay competitive and future-proof their operations.


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