High-Speed Automatic Blister Cartoning Machine Line
Optimize your pharmaceutical production line with our advanced Automatic Filling Machine, ensuring seamless automation and exceptional accuracy for precise and efficient filling.
High-Speed Automatic Blister Cartoning Machine Line
Optimize your pharmaceutical production line with our advanced Automatic Filling Machine, ensuring seamless automation and exceptional accuracy for precise and efficient filling.
Blister Cartoning Machine Line is a highly automated packaging equipment designed for combining blister packaging with cartons. It is widely used in the pharmaceutical, food, cosmetics, daily necessities and other industries, and can efficiently complete the entire process from blister forming, sealing, adding instructions to final cartoning.
Blister Cartoning Machine Line
Blister Cartoning Machine Line is a highly automated packaging equipment designed for combining blister packaging with cartons. It is widely used in the pharmaceutical, food, cosmetics, daily necessities and other industries, and can efficiently complete the entire process from blister forming, sealing, adding instructions to final cartoning. The production line integrates mechanical, electrical, pneumatic and sensor technologies to achieve high-precision, high-speed and intelligent packaging solutions.
Blister Forming
Thermoforming process: By heating plastic sheets (such as PVC, PET, etc.), softening them, and then hot-pressing them in a mold to form a blister plate with grooves (eyes).
Material adaptability: Supports blister materials of various materials and thicknesses, such as medicinal PVC (0.25mm), aluminum foil (0.02mm), etc.
Product Filling
Precise delivery: Automatically fill products such as tablets, capsules, small items, etc. into the grooves of the blister plate.
Error-proofing mechanism: Photoelectric sensors are used to detect filling integrity to avoid voids or missing filling.
Sealing and Cutting
Sealing process: Cover the blister sheet with aluminum foil or composite materials and seal it by heat pressing to ensure that the product is moisture-proof and contamination-proof.
Punching and cutting: Punch the sealed blister sheet into independent units (such as single or double sheets) according to the preset size.
Carton Forming and Loading
Automatic folding: Automatically fold the flat carton into a box-shaped structure and fix it by gluing or locking.
Cartoning operation: Put the blister sheet, instruction manual and other materials into the carton in order, supporting single-layer or multi-layer stacking.
Sealing process: The carton is closed by tape bonding, tongue-type closure or hot melt adhesive sealing.
Additional functions
Coding and traceability: Print the production batch number, expiration date and other information on the surface of the carton to meet traceability requirements.
Visual inspection: Integrate machine vision system to detect packaging quality (such as lack of material, misalignment, etc.) in real time.
Robotic collaboration: Some high-end models are equipped with robotic arms to achieve the grabbing and positioning of complex materials.
DPB+ZH Series Blister Packing Cartoning Machine Line
| ITEM | DPB-260 | |
| Cutting Frequency | 6-35 times/min (1) 20-60 times/min(II) | |
| Production Capacity | 8400 strip/h(1)12000 strip/h (II) | |
| Max shaping areas and depth | 240×160×26mm | |
| Stroke | 20-120mm (can be manutactured as user's requirements) | |
| Standard Sheet | 87x57mm(can be manutactured as user's requirements) | |
| Air Pressure | 0.4-0.6Mpa | |
| Total power | 380V/220V 50HZ 6KW | |
| Main motor power | 1.5kw | |
| PVC hard pieces | 0.15-0.5×250mm | |
| PTPAluminum Foi | 0.02-0.035×250mm | |
| Dialy sis Paper | 50-100g×250mm | |
| Mould Cooling | tap water or back water | |
| Overall Dimensions | 2710×720×1600mm | |
| Weight | 1700kg | |
| Model | ZH-120 | |
| Packing Speed | 50-100 Rotation speed | |
| 50-120 b/min | ||
| Min.Size Of Plate | Max.Size 200×120×70mm | |
| Min.Bottle Size | Min.Size 50×25×12mm | |
| Unfolded Specification Size | Max.Size 260×180mm | |
| Specification Size After Folding | Min.size 110×100mm | |
| Main Motor Power | 0.75/1.5KW | |
| Total Power | 1.5KW | |
| Power Supply Wiring | 220V/380V 50HZ | |
| Compressed Air Pressure | Pressure | 0.6MPa |
| Consumption | 10NL/min | |
| Overall Dimensions | 3700×1350×1700mm | |
| Weight | 1200KG | |
| Working Noise | <75dB | |
DPH+ZH Series Automatic Blister Cartoning Machine Line
| Model | DPH-260 | DPH-320 | |
| Packing Speed | ≤150 | 30-150 | |
| Maximum wire speed of packing material(M/min) | 20 | 20 | |
| Max. Forming Depth (mm) | 12 | 12 | |
| Max.Forming Depth （Width X Feed）(mm²) | 260X230 | 320X250 | |
| Max.width of Packaging Material | 260 | 320 | |
| Max. Feeding length (mm) | 230 | 260 | |
| Max. Punching Length (mm) | 120 | 120 | |
| Gas Source | Pressure: 0.6 MPa | Pressure: 0.6 MPa | |
| Air consumption:<12 m³/h | Air consumption:<12 m³/h | ||
| Water Sourse | Temperature:15-18°C | Temperature:15-18°C | |
| Water consumption:<0.08 m³/h | Water consumption:<0.08 m³/h | ||
| Power | Power supply: AC380V /three phase/50Hz | Power supply: AC380V /three phase/50Hz | |
| Power consumption: 18kw/h | Power consumption: 18kw/h | ||
| Overall Dimensions | 4200X1150X1650mm | 3964X1235X1725 | |
| Weight | About 2600KG | About 3000KG | |
| Model | ZH-120 | ZH-220 | ZH-360 |
| Packing Speed | 50-120 boxes/min | 50-220 boxes/min | 50-360 boxes/min |
| Min.Size Of Plate | Max.Size: 200×120×70mm | Max.Size: 50x30x10mm | Max.Size: 160×100×35mm |
| Min.Bottle Size | Min.Size: φ50×25mm | Min.Size: φ25x60mm | Min.Size: φ90×40 |
| Unfolded Specification Size | Max.Size: 260×180mm | Max.Size:250x190mm | Max.Size: 250×180mm |
| Main Motor Power | 0.75/1.5KW | 2.2Kw | 3.2KW |
| Total Power | 1.5KW | 5Kw | 5KW |
| Power Supply Wiring | 220V/380V 50HZ | 380V 50Hz | 380V 50HZ |
| Compressed Air Pressure | Pressure | 0.6MPa | 0.5-0.7Mpa |
| Consumption | 10NL/min | 40NL/min | |
| Overall Dimensions | 3700×1350×1700mm | 4700x1510x1600mm | 4500×1600×1700MM |
| Weight | 1200KG | 3000Kg | 4000KG |
| Working Noise | <75dB | <75dB | <85dB |
Note:
Speed adjustment:Most models support stepless speed adjustment, for example, DPH-380D can be adjusted to 80-140 times/minute according to the size of the blister.
Modular design: For example, the BE-P series blister cartoning machine (Case 9) adopts a modular structure, which supports the rapid replacement of functional modules to meet the needs of different products.
Pharmaceutical industry
Drug packaging: Blister packaging for tablets, capsules, syringes and other products to meet GMP (Good Manufacturing Practice) requirements.
Anti-counterfeiting function: Some equipment integrates anti-counterfeiting label printing or QR code traceability system to prevent counterfeit and inferior products.
Food industry
Ready-to-eat food: Individual packaging such as instant noodles, nuts, and candies to extend shelf life and improve portability.
Frozen food: Reduce oxidation and maintain food freshness through vacuum blister packaging.
Cosmetics and daily necessities
Miniaturized packaging: single-use packaging for products such as essences, facial masks, toothpaste, etc., to meet the personalized needs of consumers.
Environmentally friendly design: packaging solutions that use degradable materials or reduce material waste.
Electronics and industrial products
Precision devices: anti-static packaging for small electronic components such as batteries and chips.
Tool accessories: classified packaging of small parts such as screws and nuts to avoid scattering and confusion.
Intelligence and automation
Internet of Things (IoT) integration: real-time monitoring of equipment operating status through sensors and cloud platforms, predictive maintenance to reduce downtime.
AI visual inspection: using deep learning algorithms to identify packaging defects, the error rate can be reduced to less than 0.01%.
Green and environmentally friendly
Energy-saving design: new equipment energy consumption is reduced by 20%-30%, for example, the power of the DPH-220 blister machine is only 12.5 kW.
Recyclable materials: promote the use of biodegradable plastics or aluminum foil to replace traditional non-degradable materials.
Modularization and customization
Quick changeover: For example, the DPH-380D production line can complete production switching within 120 minutes, which is suitable for small-batch production of multiple varieties.
Customer customization: Develop special modules (such as shockproof packaging and anti-static devices) according to enterprise needs.
Global market size
Market forecast: According to Grand View Research (2025 data), the global blister packaging machine market is expected to exceed US$8.5 billion, with a compound annual growth rate (CAGR) of 7.2%.
Regional distribution: Europe and North America are currently the largest markets, accounting for 45% of the global share, while the Asia-Pacific region (especially India and Southeast Asia) is rapidly rising at a CAGR of **9.8%** due to the expansion of manufacturing and the growth of automation demand.
Driving factors
Demand in the pharmaceutical industry: Global standardization of drug production (such as FDA and EMA regulations) has driven pharmaceutical companies to adopt automated packaging equipment to ensure product traceability and aseptic operation.
Food and fast-moving consumer goods upgrade: Consumers' preference for personalized and environmentally friendly packaging (such as degradable materials) has prompted food and daily chemical brands to invest in efficient blister cartoning machines.
Industry 4.0 technology penetration: The popularity of smart factories (such as the Internet of Things and AI detection) has accelerated the digital transformation of packaging equipment.
Policies and Trends
Environmental regulations: The EU's Circular Economy Action Plan and the US Plastic Pollution Countermeasures Act require the reduction of packaging waste and encourage companies to adopt energy-saving equipment and recyclable materials.
Customized services: International manufacturers (such as Germany's KHS and Italy's Rotoplas) provide modular design and multilingual technical support to adapt to production standards in different countries (such as GMP and ISO 22000).
Emerging market opportunities: Small and medium-sized enterprises in countries such as India and Brazil are increasing their production capacity through low-cost automated equipment (such as the Chinese-made DPH series), driving global market expansion.
Key factors in selection
Product characteristics: size, weight, shape (rigid/flexible), whether shockproof/anti-static packaging is required.
Carton specifications: material (cardboard/corrugated paper), box type (tongue-insertion/adhesive), size range.
Production requirements: production capacity (speed), changeover frequency, whether it is necessary to connect upstream and downstream equipment.
Function expansion: detection (visual/weighing), coding, data traceability, cleanliness requirements (GMP/ISO certification).
Maintenance and Service
Daily maintenance: lubricate transmission parts (such as cam box, gear oil pan) regularly, and check air pressure and temperature control systems.
Fault handling: For example, the "feeding defect of the material distribution servo motor" mentioned in Case 6 needs to be solved by adjusting the encoder angle signal or optimizing the servo motor program.
After-sales service: mainstream manufacturers provide a 1-year free warranty and support remote diagnosis and on-site technical support.
Blister Cartoning Machine Line is the core equipment of modern industrial packaging, and its technological development directly reflects the industry's demand for efficiency, precision and environmental protection. With the in-depth application of artificial intelligence, the Internet of Things and modular design, the equipment will be more intelligent and flexible in the future, and play a greater role in the fields of pharmaceuticals, food, etc. For enterprises, choosing a model that matches their own production needs and paying attention to technological innovation and sustainable development will be the key to improving competitiveness.
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