This integrated production line is designed to streamline the entire liquid product packaging process—from bottle cleaning to final cartoning. It ensures high efficiency, consistent quality, and compliance with industry standards (e.g., pharmaceutical, food & beverage, cosmetics). The system is customizable to adapt to various bottle sizes, liquid viscosities, and production volumes, making it ideal for small-to-large scale manufacturing operations.

1.GT Bottle Washing Machine

Overview

The GT Bottle Washing Machine is a pre-filling critical equipment that removes contaminants (dust, residues, particles) from empty bottles, ensuring a sterile and clean environment for liquid filling. It uses a multi-stage cleaning process to meet strict hygiene requirements.

Key Functions & Features

· Multi-Stage Cleaning: Combines pre-rinsing (water), main washing (detergent/alkaline solution), rinsing (purified water), and drying (hot air/sterile air) to eliminate impurities.

· Adjustable Design: Accommodates various bottle types (round, square, cylindrical) and sizes (50mL–5L) via interchangeable bottle holders and adjustable spray nozzles.

· Hygiene Compliance: Constructed with 304/316L stainless steel (food-grade/pharmaceutical-grade) for easy cleaning and corrosion resistance; meets GMP (Good Manufacturing Practice) standards.

· Automated Control: Equipped with a PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) for real-time monitoring of washing temperature, pressure, and cycle time; auto-alarms for abnormal conditions (e.g., low water level).

Technical Specifications

Application Scope

Suitable for cleaning bottles used in pharmaceuticals (syrups, injectables), food & beverage (juices, oils), and cosmetics (lotions, serums).

2. FCM Liquid Filling Machine / FBM Series Vial Liquid Filling Line

Overview

This dual-option filling solution caters to different liquid types and packaging needs: the FCM Machine for general liquid filling, and the FBM Series for high-precision vial filling (common in pharmaceuticals). Both ensure accurate volume control and minimal product waste.

2.1 FCM Liquid Filling Machine

Key Functions & Features

· Versatile Filling: Handles liquids of varying viscosities (thin: water, alcohol; medium: sauces, shampoos) via piston/pump filling technology.

· High Accuracy: Filling precision ±0.5%–1% (depending on liquid type); adjustable filling volumes (10mL–1000mL).

· Seamless Integration: Equipped with a bottle infeed conveyor that syncs with the GT Bottle Washing Machine; optional capping module (e.g., screw capping, press capping) for post-filling sealing.

· Easy Maintenance: Detachable filling nozzles and contact parts for quick cleaning; PLC-HMI control for parameter adjustment (filling speed, volume).

Technical Specifications

2.2 FBM Series Vial Liquid Filling Line

Key Functions & Features

· Vial-Specific Design: Optimized for small-volume vials (1mL–50mL) used in pharmaceuticals (injectables, vaccines) and diagnostics.

· Aseptic Filling: Operates in a closed sterile chamber (class 100/1000) with HEPA filters; uses peristaltic pumps or volumetric pistons for contamination-free filling.

· Integrated Capping: Auto-feeds and seals vials with rubber stoppers + aluminum crimp caps or screw caps; ensures leak-proof sealing.

· Quality Control: Built-in weight check (to verify filling volume) and reject system for defective vials.

Technical Specifications

3. TM Labeling Machine

Overview

The TM Labeling Machine applies labels (self-adhesive, paper, plastic) to bottles with high precision, enhancing product aesthetics and compliance (e.g., batch numbers, expiration dates).

Key Functions & Features

· Multi-Type Labeling: Supports wrap-around labels (for cylindrical bottles), front/back labels (for square bottles), and neck labels (for vials); compatible with transparent/opaque labels.

· High Precision: Labeling accuracy ±0.5mm; uses servo motors and photoeye sensors to align labels with bottle positions (no misalignment or wrinkles).

· Flexible Adjustment: Quick-change label rolls and adjustable labelers to fit bottle diameters (20mm–150mm) and label sizes (20mm×10mm–100mm×80mm).

· Data Integration: Optional thermal printer for on-demand printing of variable data (batch codes, expiry dates) directly on labels; syncs with the production line’s PLC system.

Technical Specifications

Application Scope

Ideal for labeling bottles in food & beverage (bottled water, wine), pharmaceuticals (syrup bottles, vials), and cosmetics (skincare bottles).

4. ZH-120/ZH-360 Automatic High Speed Cartoning Machine

Overview

The ZH Series Cartoning Machine automates the final step of packaging: folding cartons, inserting labeled bottles into cartons, and sealing cartons—reducing manual labor and ensuring consistent carton quality.

Key Functions & Features

· Dual-Speed Options:

· ZH-120: 120 cartons per minute (cpm) – suitable for medium-volume production.

· ZH-360: 360 cpm – designed for high-volume manufacturing.

· Auto Carton Handling: Auto-feeds flat cartons, folds them into 3D shapes, and seals with hot melt glue or adhesive tapes (optional: tuck-in sealing for eco-friendly needs).

· Product Insertion: Uses a robotic arm or push plate to gently insert labeled bottles into cartons; supports multi-bottle insertion (1–10 bottles per carton, depending on size).

· Quality Checks: Photoeye sensors verify carton presence, bottle insertion, and seal integrity; auto-rejects empty or defective cartons.

Technical Specifications

Application Scope

Used for cartoning finished products in pharmaceuticals (vial packs, syrup bottle packs), food & beverage (bottled juice packs), and cosmetics (skincare sets).

System Integration Advantages

1. Seamless Workflow: All equipment is connected via synchronized conveyors, eliminating manual transfer and reducing production time by 30%–50% (compared to standalone machines).

2. Centralized Control: A unified PLC system monitors and coordinates the entire line (washing → filling → labeling → cartoning), allowing one-operator control and easy data logging (for compliance audits).

3. Scalability: The line can be expanded with additional modules (e.g., leak testing machines, date coders) or upgraded to higher-capacity models (e.g., ZH-360 for increased demand).

4. Cost Efficiency: Reduces labor costs, minimizes product waste (via high-precision filling/labeling), and lowers maintenance costs (due to durable stainless steel construction).

Application Industries

· Pharmaceuticals (injectables, syrups, vaccines)

· Food & Beverage (bottled water, oils, juices, sauces)

· Cosmetics & Personal Care (lotions, serums, perfumes)

· Chemicals (household cleaners, industrial liquids—with modified material options)