Automatic Tablets Tube Packing Machines Line Solutions​

In the pharmaceutical packaging industry, automated production lines are crucial for improving production efficiency and quality stability. The Automatic tablets tube packing machines line provides an ideal solution for tablet packaging with its precise automated operations. Below is a detailed explanation of two mainstream production line configuration solutions: Solution 1 combines the NTF Automatic Tablet Tube Filling And Capping Machine with the TMC Horizontal Labeling Machine, while Solution 2 combines the NTF Automatic Tablet Tube Filling And Capping Machine with the ZH Automatic Cartoning Machine.

Solution 1: NTF Automatic Tablet Tube Filling And Capping Machine + TMC Horizontal Labeling Machine

Equipment Function Analysis

NTF Automatic Tablet Tube Filling And Capping Machine: As the core front-end equipment of the production line, it integrates the dual functions of quantitative tablet filling and tube capping. Equipped with a servo drive system and high-precision sensors, the equipment can accurately control the number of filled tablets and stably handle various shapes of tablets such as round and oval. Its capping mechanism is equipped with a torque adjustment function, which can set the optimal tightening force according to different tube cap materials, ensuring tight sealing and avoiding packaging damage caused by over-tightening.

TMC Horizontal Labeling Machine: Specializes in completing the labeling process of tube-packed products. The equipment adopts a horizontal conveying design and is equipped with a high-precision positioning system, which can realize accurate labeling of labels on the surface of the tube. It supports various labeling modes such as single label and double labels. During the labeling process, an air bubble removal device is equipped to ensure that the labels are attached smoothly without wrinkles. It also has an automatic detection function for abnormalities such as missing or skewed labels.

Production Process Description

Tablet Filling and Capping: Empty pharmaceutical packaging tubes enter the NTF equipment through the conveying system. The equipment first accurately fills the preset number of tablets into the tube through a vibrating feeding mechanism, and then automatically grabs the tube cap and completes the capping operation to ensure packaging tightness.

Tube Conveying and Positioning: The capped tube products are conveyed to the TMC horizontal labeling machine by a conveyor belt. A material distributing mechanism realizes orderly single-piece conveying, and a positioning device fixes the tube body in preparation for labeling.

Label Pasting and Detection: The TMC labeling machine automatically completes label peeling, positioning and pasting actions according to preset parameters. The labeled products pass through the detection station, and a visual system checks the label position and integrity. Qualified products enter the next stage.

Core Advantages of the Solution

Guarantee of Packaging Integrity: The precise filling and capping technology of NTF equipment ensures reliable sealing of tablet packaging, reducing the risk of damage and contamination during transportation; the high-precision detection function of TMC labeling effectively prevents unqualified labeled products from entering the market.

Strong Production Adaptability: It can be flexibly adjusted to adapt to different diameters and lengths of packaging tube specifications, supporting quick switching of various tablet shapes and label types, meeting the production needs of small batches and multiple varieties.

High Operational Convenience: Adopting a human-machine interface, operators can intuitively set key indicators such as filling quantity, capping torque, and labeling parameters. The real-time display of equipment operation status facilitates production monitoring and adjustment.

Solution 2: NTF Automatic Tablet Tube Filling And Capping Machine + ZH Automatic Cartoning Machine

Equipment Function Analysis

NTF Automatic Tablet Tube Filling And Capping Machine: Consistent with the function of the NTF equipment in Solution 1, it undertakes the tasks of quantitative tablet filling and tube capping, providing qualified tube semi-finished products for the subsequent cartoning process.

ZH Automatic Cartoning Machine: Responsible for putting the filled and capped tube products into cartons, and completing carton folding, bottom sealing, top sealing and other operations. The equipment is equipped with automatic box taking and opening mechanisms, which can realize automatic supply and forming of cartons. It also integrates an automatic instruction folding and inserting function, supporting various cartoning modes such as single-tube and multi-tube.

Production Process Description

Preparation of Tube Products: Same as the previous process of Solution 1, qualified tube semi-finished products are formed by completing tablet filling and capping through NTF equipment, and are conveyed to the feeding station of the ZH automatic cartoning machine by a conveyor belt.

Carton Supply and Forming: The ZH cartoning machine automatically takes cartons from the carton stack through a suction cup mechanism, and completes the opening and bottom sealing operations of the carton through a forming mechanism, preparing for product loading.

Product Cartoning and Capping: The tube products are pushed into the formed carton after counting by a material distributing device. At the same time, the instruction folding mechanism automatically folds the instruction and inserts it into the carton. Finally, the equipment completes the carton capping operation, and the finished products are output through the conveyor belt.

Core Advantages of the Solution

Integration of Production Process: Realizes fully automated continuous production from tablet filling, capping to cartoning, reducing manual transfer links, lowering labor costs and improving production continuity.

Stable Cartoning Quality: The ZH cartoning machine adopts a precise mechanical positioning and transmission system to ensure that the tube products are placed in a consistent position in the carton, and the carton folding and forming are standardized, improving the overall aesthetics of product packaging.

Significant Efficiency Improvement: Compared with manual cartoning, the automatic cartoning machine can achieve high-speed continuous operation. Cooperating with the stable output of NTF equipment, it greatly improves the production capacity of the overall production line, meeting the needs of mass production.

Scheme Comparison and Application Scenarios

Both schemes take the NTF automatic filling and capping machine as the core front-end equipment, and the main difference lies in the functional focus of the subsequent packaging processes. Scheme 1 focuses on the labeling link of tube products and is suitable for packaging scenarios of tube medicines that need to be sold separately; Scheme 2 extends to the cartoning link and is more suitable for terminal product production that requires carton outer packaging. Enterprises can choose a matching production line scheme according to product packaging requirements, production scale and downstream sales needs to achieve the optimal balance between production efficiency and packaging quality.