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Grinding Machine

GTJ Series · All Ceramics Fluid-bed Jet Mill

GTJ Series · All Ceramics Fluid-bed Jet Mill

The pre-treated high-pressure working medium (air, nitrogen, etc.) passes through the specific structure of the pulverizing nozzles uniformly distributed in the circumferential direction to generate high-speed airflow. After the raw materials are quantitatively poured into the machine cavity, the high-speed airflow will accelerate. The refined particles enter the classification chamber above the main unit under negative pressure and are screened by a high-speed classifying rotor. Qualified fine powder will pass through the classifying rotor and then enter the downstream dust collection equipment (cyclone separator, bag filter, etc.) through the pipeline, The particle size which still falls short of the standard will be re-shocked and broken.

Description

1. "Collision type" crushing principle, high energy utilization rate of compressed gas;
2. Low probability of impact with cavity, light wear, and low equipment maintenance cost;
3. Integrated design of crushing and classifying, high-speed classifying wheel combined with special sealing structure, the product discharge size is uniform and controllable, the distribution range is narrow, and no large particles are mixed in;
4. The wear-resistant ceramic protection of the inner cavity of the main unit can be achieved by all wear-resistant ceramics, so as to meet the requirements of most high-tech materials to avoid metal impurities contamination. (Key parts include the feeding mechanism, the inner liner of the cavity, the nozzle, the classifying rotor, the sealing mechanism, and the discharging Institutions, etc.), especially the all-ceramic high-speed classifying rotor belongs to our company's patented product. After integrated processing, the line speed is high, and the classification granularity is precisely controllable;
5. It can also respond to the requirements of specific industries and make 304, 316, 316L or other special wear-resistant steel models; according to the characteristics of the materials, closed-circuit pulverization or inert gas protection pulverization can be realized;
6. It is particularly suitable for crushing materials that require high concentration of product particle size distribution and are sensitive to coarse particles. It also has natural durability advantages for abrasive materials with hardness up to level 9, and is widely used in high-tech ceramic materials and lithium batteries. Electrode materials, fine chemical materials, electronic materials, fine non-mineral materials, food and drug raw materials, etc.
7. Matching the entire process of automated production lines, no dust leakage, green environmental protection; low labor intensity; intelligent online and remote control;

Finished Product Display

Technical Data

Specifications

GTJ-100

(Micro type/Lab-scale)

GTJ-200GTJ-250GTJ-350GTJ-500GTJ-630GTJ-800-2GTJ-800-3
Gas  consumption(m³/min)1.5361020304060
Crushing pressure(Mpa)0.4~1.20.4~1.20.4~1.20.4~1.20.4~1.20.4~1.20.4~1.20.4~1.2
Feed size(mesh)60~32560~32560~32560~32560~32560~32560~32560~325
Output particle size(D50,μm)0.5~300.5~300.5~300.5~300.5~300.5~300.5~300.5~30
 Capacity(kg/h)0.3~101~303~805~20010~40020~60030~100080~3000
Air compressor power(kW)11~1522~3045~5575~90132~160200~250250~300400~450
Main power(kW)1.12.2345.5111116.5

FAQ - Have any questions?

What is the GTJ Series · All Ceramics Fluid-bed Jet Mill?

The GTJ Series · All Ceramics Fluid-bed Jet Mill is a specialized machine used for grinding and pulverizing materials using high-speed jets of compressed air or gas.

What are the key features of the GTJ Series · All Ceramics Fluid-bed Jet Mill?

The key features of the GTJ Series · All Ceramics Fluid-bed Jet Mill include all-ceramic construction, high grinding efficiency, precise particle size control, low contamination, easy operation, and versatile application capabilities.

How does the GTJ Series · All Ceramics Fluid-bed Jet Mill achieve high grinding efficiency?

The GTJ Series · All Ceramics Fluid-bed Jet Mill utilizes high-speed jets of compressed air or gas to create a turbulent zone within the grinding chamber. This turbulence enhances particle-to-particle collisions, resulting in efficient grinding and pulverization.

Can the GTJ Series · All Ceramics Fluid-bed Jet Mill control the particle size of the ground materials?

Yes, the GTJ Series · All Ceramics Fluid-bed Jet Mill offers precise particle size control. It allows users to adjust the operating parameters, such as feed rate, gas pressure, and classifier speed, to achieve the desired particle size distribution for their specific application requirements.

What are the advantages of the all-ceramic construction of the GTJ Series · All Ceramics Fluid-bed Jet Mill?

The all-ceramic construction of the GTJ Series · All Ceramics Fluid-bed Jet Mill ensures low contamination and high purity of the ground materials. It is particularly suitable for grinding and pulverizing sensitive materials, such as pharmaceuticals, chemicals, and advanced ceramics.

Is the GTJ Series · All Ceramics Fluid-bed Jet Mill easy to operate?

Yes, the GTJ Series · All Ceramics Fluid-bed Jet Mill is designed for easy operation. It features user-friendly controls, intuitive interfaces, and automated or semi-automated operation modes, depending on the specific model.

What materials can be processed using the GTJ Series · All Ceramics Fluid-bed Jet Mill?

The GTJ Series · All Ceramics Fluid-bed Jet Mill can process a wide range of materials, including powders, granules, and agglomerates, such as pharmaceutical ingredients, chemicals, ceramics, and other similar substances.

Does the GTJ Series · All Ceramics Fluid-bed Jet Mill require additional equipment for material feeding and collection?

Yes, the GTJ Series · All Ceramics Fluid-bed Jet Mill typically requires additional equipment, such as a feeding system and a cyclone or bag filter for material collection. These accessories ensure efficient material handling and dust control during the grinding process.

Can the GTJ Series · All Ceramics Fluid-bed Jet Mill be used for heat-sensitive materials?

Yes, the GTJ Series · All Ceramics Fluid-bed Jet Mill is suitable for grinding heat-sensitive materials. The low-temperature grinding environment created by the compressed air or gas jets helps to minimize heat generation and maintain the integrity of heat-sensitive substances.

Where can I find technical support or spare parts for the GTJ Series · All Ceramics Fluid-bed Jet Mill?

Technical support and spare parts for the GTJ Series · All Ceramics Fluid-bed Jet Mill can be obtained by contacting NOAH(yznoah@noah-pm.com). They will provide the necessary assistance, troubleshooting, and supply of genuine spare parts to ensure optimal performance and longevity of the equipment.

Investment Return Analysis for GTJ Series · All Ceramics Fluid-bed Jet Mill:

Growing Demand for Fine Grinding Solutions: The demand for fine grinding solutions is increasing across various industries, including pharmaceuticals, chemicals, ceramics, and advanced materials. The GTJ Series · All Ceramics Fluid-bed Jet Mill, with its high grinding efficiency and precise particle size control, is well-positioned to cater to this growing demand, making it a promising investment opportunity.

 

Unique All-Ceramic Construction: The all-ceramic construction of the GTJ Series · All Ceramics Fluid-bed Jet Mill provides a competitive advantage over traditional jet mills. It ensures low contamination and high purity of the ground materials, making it particularly suitable for sensitive and high-value applications. This advantage can attract customers seeking advanced grinding solutions, enhancing the investment return potential.

 

Technological Advancements: Continued investment in research and development for the GTJ Series · All Ceramics Fluid-bed Jet Mill can lead to technological advancements, further improving its grinding efficiency, particle size control, and overall performance. Technological advancements can drive market demand, provide a competitive edge, and contribute to a favorable investment return.

 

Versatile Application Capabilities: The GTJ Series · All Ceramics Fluid-bed Jet Mill has versatile application capabilities, allowing it to process a wide range of materials, including powders, granules, and agglomerates. This versatility expands its market potential, attracting customers from various industries and increasing the likelihood of a higher return on investment.

 

Cost Savings and Efficiency: The GTJ Series · All Ceramics Fluid-bed Jet Mill offers cost savings and improved efficiency to customers. Its high grinding efficiency reduces energy consumption and maximizes production output. Additionally, the equipment's precise particle size control minimizes material wastage, ensuring consistent product quality and cost-effective operations.

 

Market Expansion Opportunities: As the demand for fine grinding solutions expands globally, there are opportunities for the GTJ Series · All Ceramics Fluid-bed Jet Mill to enter new markets and establish partnerships or distribution networks. International market expansion can lead to increased sales, market share, and overall investment returns.

 

Longevity and Durability: The GTJ Series · All Ceramics Fluid-bed Jet Mill is built with robust construction and high-quality ceramic components, ensuring its longevity and durability. This factor reduces the need for frequent maintenance and replacements, resulting in lower operational costs and a higher return on investment over the long term.

 

After-Sales Support and Spare Parts Availability: The availability of comprehensive after-sales support and genuine spare parts for the GTJ Series · All Ceramics Fluid-bed Jet Mill is crucial. Strong after-sales service ensures customer satisfaction, minimizes downtime, and fosters long-term relationships. A reliable after-sales support network positively impacts the investment return by promoting customer loyalty and repeat business.

 

Return on Investment Timeline: The return on investment timeline for the GTJ Series · All Ceramics Fluid-bed Jet Mill can vary based on factors such as market conditions, customer acquisition, and competition. However, considering the growing demand for fine grinding solutions, the unique all-ceramic construction, and potential cost savings, investors can expect a reasonable return on their investment within a reasonable timeframe.

 

Industry Growth Potential: The demand for fine grinding solutions is expected to grow as industries continue to advance and require precise particle size control. By investing in the GTJ Series · All Ceramics Fluid-bed Jet Mill, investors can capitalize on this industry growth and benefit from the increasing demand for advanced grinding technology.

 

Note: This investment return analysis provides a general outlook based on the information available. It is essential to conduct a comprehensive financial analysis, consider market conditions, and evaluate other factors specific to your investment scenario before making any investment decisions.

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